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Concrete Batching Plants
FULLY RELIABLE SOLUTIONS TO MEET YOUR NEEDS
Frumecar focuses on offering the most effective and efficient solutions, seeking for the optimum productivity and operating rates. It is for this reason that we design our plants to be more powerful and robust, but also to be easy to transport and install.
We define each and every part to make them more reliable and resistant and always use top-quality components from leading international brands.
Any of the concrete batching plants of our wide range of products will improve the performance and guarantee the quality and results of each project, regardless of its requirements, thanks to the different production capacities, logistics operations and modularity of our plants, which can be adapted to different space configurations and needs.
We offer a wide range of concrete manufacturing options that cater to any need.
- Fixed or mobile
- Wet mix or Dry mix
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Pan, planetary and twin shaft type concrete mixers are being used in the concrete batching plants to produce various concrete types like ready-mix concrete, precast concrete, roller compacted concrete (RCC), self-consolidating concrete (SCC), heavy concrete, etc.
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The mixing issues of the following four chemical reactions plus a crystallization process, which a chemical engineer named Marco came across in a chemical plant, are vivid real life problems for mixing of bulk chemicals. These cases also serve as an overview to the subentries below.3,5,6 Competitive-consecutive reaction.
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A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete.Some of these inputs include water, air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash, silica fume, slag, and cement.
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HIGH-PERFORMANCE CONCRETE DOSING PLANTS.
Robust and compact units, designed with the components of leading brands and capable of working non-stop over long periods of time.
With a capacity ranging from 60 to 120 m³/h.
CONCRETE BATCHING PLANTS
Compact, reliable and offering full performance.
Plants with small-scale concrete mixer and a high production capacity. Designed to operate at full performance under any circumstances.
With a capacity ranging from 30 to 150 m³/h.
CONCEPT AND DESIGN
A unique approach: to optimise your profits.
Frumecar’s concrete batching plants have been designed with a clear goal: making a profitable investment for your business, in terms of performance and reliability.
Designed for a non-stop, hassle-free operation, with minimal maintenance requirements. Materials, manufacturing and components designed to achieve this goal.
PERFORMANCE, RELIABILITY AND HASSLE-FREE. A WIDE RANGE OF MODELS AND OPTIONS, DESIGNED TO CATER TO YOUR NEEDS.
Built to perform and last
What makes us different is that we focus on all of the above to achieve our goal.
Our plants have been designed for easy maintenance, thanks to their accessible components.
Advanced automation systems
By implementing the advances of the Industry 4.0, our R&D department sets the guidelines for the sector.
The best of the best; we couldn't offer you anything less.
Frumecar’s plants are equipped with the best components and materials in the market. We would not be capable of offering such a high-quality product without these components and materials:
- PLCs, motors, geared motors and Siemens electrical switchgear
- Sicoma mixers, powered with Siemens motors and an alarm system integrated in our software, supplied exclusively to Frumecar
- WAM Screw conveyors and components for silos. Likewise, WAM screw conveyors use Siemens motors, which have been exclusively supplied to Frumecar
Many things make Frumecar's concrete batching plants unique. Here are some of them.
The lowest assembly and installation costs in the market.
Frumecar’s concrete batching plants have been designed to optimise your installation costs.
- Factory pre-installation and design of folding components that greatly facilitate the process.
- Modular design, achieving an extremely simple assembly, with no need for cranes or requiring minimal use of cranes.
- They can be installed with no civil works required or with minimal intervention in the case of the largest plants.
Top-quality finishing materials and treatments for a long-lasting finish
We don’t cut costs in the finish quality; it is the differentiating factor that will make your unit last beyond your expectations.
- Shot-blasted steel surface treatment to remove foreign bodies from metal surfaces, ensuring the perfect adherence of the subsequent coats of finish.
- Joints sealed with polyurethane prior to applying the surface finish coats.
- Double polyamide epoxy primer with Zinc Phosphate on each part and component of the machine (eliminating the possibility of suffering from surface corrosion).
- Hot galvanised finish in areas on which operators walk or handle, such as ladders or guardrails, or zinc-plating on elements subject to friction and wear and tear.
- Unit processing of parts prior to assembly.
- Use of DACROMET fastening elements with non-electrolytic coating to protect them against corrosion.
Speedy supply and service.
We offer the fastest delivery times in the market.
We have a stock of prefabricated modules at our manufacturing plant that simplify the production process and reduce the delivery times.
Minimum logistics costs associated with shipment and delivery
Our mobile plants travel directly coupled to the tractor unit and all other parts are transported on standard HC containers, which are cheaper and easier to handle. Huge savings for your company.
In addition, the compact dimensions of our plants means only one or two of these containers are needed for most of our models.
Tested at the factory. Hassle-free, with no unexpected problems.
Frumecar’s plants are tested at the factory before they are shipped to the customer, preventing any form of unexpected problems and minimising the time required to commission them.
Equipped with 100% proprietary and built-in software; forget about compatibility problems and duplicate suppliers.
Frumecar’s concrete batching plants feature our “K2” software, the most advanced, stable and reliable software in the market. In addition, these plants are compatible with “Frumecar Cloud”, our Business Intelligence platform, a system that can take your business to another dimension.
Therefore, our plants eliminate the need to depend on third-party applications for their operation; less complications, less problems.
Frumecar’s plants have a redundant automation system that allows them to continue operating in the event of computer malfunction.
Frumecar will supply a «Digital Twin» of each plant to its customers, on which they can conduct research, tests and train their teams without the need to interrupt the operation of the real plant.
In the event of an incident, our technicians can connect to the plant and work directly on it using remote assistance systems. In any case, our technical service can travel to your facilities and resolve any incident.
A flexibility and service only Frumecar can offer.
When you acquire one of Frumecar’s concrete batching plants you also acquire the know-how, experience and reliability of a company that focuses on R&D for the sector and with a true service vocation, with 49 years of experience in the market and more than 4,500 satisfied customers.
REQUEST YOUR CATALOGUE
Request our catalogue for more information about our full range of concrete batching plants.
PLANTS WET WAY
Reliability and ease of assembly.
The most comprehensive range of top-performance concrete mixer plants; discover our models and the customisation options.
PLANTS Dry mix
Versatile and high capacity.
For small or large production volumes, with everything you need to make your business profitable.
Accessories, configure your plant tailored your needs.
We offer a huge range of accessories for our plants, so they can be adapted to any specific circumstance or need. Contact us for more information about your specific needs or request a catalogue.
- SILOS AND SCREW CONVEYORS
- ACCESSORIES FOR HOPPERS
- ACCESSORIES FOR CONCRETE MIXERS
- DOSING SYSTEMS
- COMPUTER SYSTEMS