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construction of roller compacted concrete pavements

Concrete Batching Plants


Frumecar focuses on offering the most effective and efficient solutions, seeking for the optimum productivity and operating rates. It is for this reason that we design our plants to be more powerful and robust, but also to be easy to transport and install.

We define each and every part to make them more reliable and resistant and always use top-quality components from leading international brands.

Any of the concrete batching plants of our wide range of products will improve the performance and guarantee the quality and results of each project, regardless of its requirements, thanks to the different production capacities, logistics operations and modularity of our plants, which can be adapted to different space configurations and needs.

We offer a wide range of concrete manufacturing options that cater to any need.


  • Fixed or mobile
  • Wet mix or Dry mix

Roller Compacted Concrete for Roadway Pavement

Roller Compacted Concrete for Roadway Paving Final Report 2 3. Background and Literature Review The first RCC pavement in North America was an airport runway at Yakima, Washington, which was constructed in the early 1940s, and a similar type of paving was reported in Sweden as early as the

CONEXPO-CON/AGG and IFPE 2020 Conference Directory

Title: Latest Advances in the Design and Construction of Roller Compacted Concrete Pavements Description: Roller compacted concrete (RCC) pavements are used where speed of construction, strength, especially early strength and economy are the main criteria. Although RCC continues to be used for heavy-duty pavements including ports and intermodal facilities, there has been a dramatic …

Sustainability | Free Full-Text | Roller Compacted Concrete

This research aimed to investigate the mechanical and physical properties of Roller Compacted Concrete (RCC) used with Recycled Concrete Aggregate (RCA) as a replacement for natural coarse aggregate. The maximum dry density method was adopted to prepare RCC mixtures with 200 kg/m³ of cement content and coarse natural aggregates in the concrete mixture. Four RCC mixtures were produced from ...

Roller Compacted Concrete for Heavy Duty Pavements: Past

Roller compacted concrete (RCC) for pavements combines the technologies of cement treated aggregate base, (soil cement), and portland cement concrete, to produce a rigid slab of moderately high strength capable of carrying heavy wheel loads. Aggregate should be well graded gravel or crushed rock, 100% passing the 7/8 in. (22 mm) sieve.

Roller Compacted Concrete - Background to the Development

Roller Compacted Concrete (RCC) into the Design Manual for Roads and Bridges (DMRB) and Manual of Contract Documents for Highways Works (MCWH) Series 1000, Volumes 1 and 2. This innovation includes development of pavement design, material and construction solutions.

Roller-Compacted Concrete

Roller-compacted concrete (RCC), a durable paving material that carries heavy loads, is now developing as a fast, economical construction method for dams, off-highway pavement projects, heavy-duty parking and storage areas, and as a base for conventional pavement.

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Roller-Compacted Concrete (RCC) Pavement Applications

Roller-compacted concrete pavements have a variety of applications ranging from a base material to an unsurfaced diamond ground highway pavement to airports and industrial facilities. RCC has been applied for pavements in all climates and has shown superior performance under heavy wheel loads and difficult operating conditions.

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Roller Compacted Concrete for Rapid Pavement Construction

The main objective of this research was to develop high-performance Roller Compacted Concrete (RCC) with enhanced solid skeleton to secure greater workability, mechanical properties, and frost durability. The study involved the development of a stepwise mixture design methodology to select aggregate proportioning and particle-size

Roller Compacted Concrete Plant C Mix 4 150

Roller-compacted concrete - Wikipedia2018-8-25 · Roller-compacted concrete (RCC) or rolled concrete (rollcrete) is a special blend of concrete that has essentially the same ingredients as conventional

M Imlive Archives

The RCC Pavement Council is a volunteer industry trade association representing the interest of those involved with the construction of Roller Compacted Concrete Pavements. The RCC Pavement Council supports Research and Promotion to improve the quality of RCC pavements and expand their use in a responsible and sustainable manner.

Roller Compacted Concrete Pavement Council

The RCC Pavement Council is a volunteer industry trade association representing the interest of those involved with the construction of Roller Compacted Concrete Pavements. The RCC Pavement Council supports Research and Promotion to improve the quality of RCC pavements and expand their use in a responsible and sustainable manner.

AG Peltz - RCC Paving Contractor - Roller Compacted Concrete

What is Roller Compacted Concrete? Roller Compacted Concrete, or RCC, takes its name from the construction method used to build it. We place roller compacted concrete with high-density specialized paving equipment, then compact it with rollers. RCC has the same basic ingredients as conventional concrete: cement, water, and aggregates.


STANDARD PRACTICE FOR CONCRETE PAVEMENTS 1. Purpose.This manual provides information on the materials and construction procedures for concrete pavements. 2. Scope. This manual describes the constituents to be used in concrete, the procedures to be used in manufacturing concrete, and the equipment and procedures to place, texture, and cure ...

Low maintenance concrete pavement construction equipment

Concrete Pavement Construction Basics - Iowa. Concrete Pavement Construction Basics Placing dowel baskets Dowel bars transfer heavy loads across joints in the pavement, preventing faulting at the joint that can lead to pavement damage. Practices vary from state to state, but dowel bars are typi-cally required in eight-inch or … Live Chat »

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Advances in Roller Compacted Concrete Pavements

“Roller Compacted Concrete (RCC) is a no-slump concrete placed with asphalt type paver and compacted by vibratory rollers.” • Zero slump (consistency of dense, damp gravel) • No forms or finishing • No reinforcing steel • High production • Placed with asphalt type pavers • Consolidated with vibratory rollers Concrete placed in a ...

Rollcon LLC » Roller-Compacted Concrete Pavements for

A History of Superior Performance for Heavy-Duty Pavements. Roller-Compacted Concrete (RCC) consists of an engineered mixture of dense-graded aggregates, cement and water. This zero- slump concrete mixture, when placed with an asphalt paver and compacted to high density, provides a high-strength, durable pavement structure.

325.10R-95 State-of-the-Art Report on Roller-Compacted

This report covers the present state of the art for roller-compacted concrete pavements. It contains information on applications, material properties, mix proportioning, design, construction, and quality control procedures. Roller-compacted concrete use for pavements is relatively recent and the technology is still evolving.

Roller-Compacted Concrete Pavement

construction of RCC pavements. INTRODUCTION. Roller-compacted concrete (RCC) as a paved surface offersacilityf owners and pavement designers a concrete pavement alternative that may better meet the requirements of specific pavement projects than conventionally cast-in-place concrete pavements. RCC pavement applications can be tailored to the ...

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Roller-Compacted Concrete Pavements

Roller-Compacted Concrete Pavements. What Is Roller-Compacted Concrete? Roller-compacted concrete (RCC) gets its name from the heavy vibratory steel drum and rubber-tired rollers used to help com­ pact it into its final form. RCC has similar strength properties and consists of the same basic ingredients as conventional concrete—


Roller compacted concrete was first used in the 1930s and 1940s for construction of dams, while the first application in the field of roads was recorded in the 1970s. In the last ten years, roller compacted concrete has been primarily used for military purposes, industrial carts, in the construction of ports, but also in commercial

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Roller Compacted Concrete Pavements

Look for roller compacted concrete (RCC) to begin competing regularly with asphalt for road construction projects. Roller compacted concrete for pavements is made by mixing crushed aggregate with cement and water in a pugmill.


ROLLER-COMPACTED CONCRETE. Roller-compacted concrete, which emerged as a viable means of constructing dams in the 1980s, allows much faster and less expensive construction than traditional methods. Roller-compacted concrete has several advantages and disadvantages when compared to traditional dam construction.

Roller Compacted Concrete (RCC) – Savko & Sons, Inc

Nick Savko & Sons, Inc. continues to enhance it construction reputation with the completion of over 500 roller compacted concrete (RCC) jobs, since first introducing RCC pavement in the central Ohio market in 2001.

Dry mix


Robust and compact units, designed with the components of leading brands and capable of working non-stop over long periods of time.

With a capacity ranging from 60 to 120 m³/h.



Compact, reliable and offering full performance.

Plants with small-scale concrete mixer and a high production capacity. Designed to operate at full performance under any circumstances.

With a capacity ranging from 30 to 150 m³/h.


A unique approach: to optimise your profits.

Frumecar’s concrete batching plants have been designed with a clear goal: making a profitable investment for your business, in terms of performance and reliability.

Designed for a non-stop, hassle-free operation, with minimal maintenance requirements. Materials, manufacturing and components designed to achieve this goal.




Built to perform and last

What makes us different is that we focus on all of the above to achieve our goal.

Easy maintenance

Our plants have been designed for easy maintenance, thanks to their accessible components.

Advanced automation systems

By implementing the advances of the Industry 4.0, our R&D department sets the guidelines for the sector.


The best of the best; we couldn't offer you anything less.

Frumecar’s plants are equipped with the best components and materials in the market. We would not be capable of offering such a high-quality product without these components and materials:

  • PLCs, motors, geared motors and Siemens electrical switchgear
  • Sicoma mixers, powered with Siemens motors and an alarm system integrated in our software, supplied exclusively to Frumecar
  • WAM Screw conveyors and components for silos. Likewise, WAM screw conveyors use Siemens motors, which have been exclusively supplied to Frumecar

Many things make Frumecar's concrete batching plants unique. Here are some of them.

The lowest assembly and installation costs in the market.

Frumecar’s concrete batching plants have been designed to optimise your installation costs.

  • Factory pre-installation and design of folding components that greatly facilitate the process.
  • Modular design, achieving an extremely simple assembly, with no need for cranes or requiring minimal use of cranes.
  • They can be installed with no civil works required or with minimal intervention in the case of the largest plants.
Top-quality finishing materials and treatments for a long-lasting finish

We don’t cut costs in the finish quality; it is the differentiating factor that will make your unit last beyond your expectations.

  • Shot-blasted steel surface treatment to remove foreign bodies from metal surfaces, ensuring the perfect adherence of the subsequent coats of finish.
  • Joints sealed with polyurethane prior to applying the surface finish coats.
  • Double polyamide epoxy primer with Zinc Phosphate on each part and component of the machine (eliminating the possibility of suffering from surface corrosion).
  • Hot galvanised finish in areas on which operators walk or handle, such as ladders or guardrails, or zinc-plating on elements subject to friction and wear and tear.
  • Unit processing of parts prior to assembly.
  • Use of DACROMET fastening elements with non-electrolytic coating to protect them against corrosion.
Speedy supply and service.

We offer the fastest delivery times in the market.

We have a stock of prefabricated modules at our manufacturing plant that simplify the production process and reduce the delivery times.

Minimum logistics costs associated with shipment and delivery

Our mobile plants travel directly coupled to the tractor unit and all other parts are transported on standard HC containers, which are cheaper and easier to handle. Huge savings for your company.

In addition, the compact dimensions of our plants means only one or two of these containers are needed for most of our models.

Tested at the factory. Hassle-free, with no unexpected problems.

Frumecar’s plants are tested at the factory before they are shipped to the customer, preventing any form of unexpected problems and minimising the time required to commission them.

Equipped with 100% proprietary and built-in software; forget about compatibility problems and duplicate suppliers.

Frumecar’s concrete batching plants feature our “K2” software, the most advanced, stable and reliable software in the market. In addition, these plants are compatible with “Frumecar Cloud”, our Business Intelligence platform, a system that can take your business to another dimension.

Therefore, our plants eliminate the need to depend on third-party applications for their operation; less complications, less problems.

Guaranteed operation.

Frumecar’s plants have a redundant automation system that allows them to continue operating in the event of computer malfunction.

Frumecar will supply a «Digital Twin» of each plant to its customers, on which they can conduct research, tests and train their teams without the need to interrupt the operation of the real plant.

In the event of an incident, our technicians can connect to the plant and work directly on it using remote assistance systems. In any case, our technical service can travel to your facilities and resolve any incident.

A flexibility and service only Frumecar can offer.

When you acquire one of Frumecar’s concrete batching plants you also acquire the know-how, experience and reliability of a company that focuses on R&D for the sector and with a true service vocation, with 49 years of experience in the market and more than 4,500 satisfied customers.


Request our catalogue for more information about our full range of concrete batching plants.


Reliability and ease of assembly.

The most comprehensive range of top-performance concrete mixer plants; discover our models and the customisation options.

PLANTS Dry mix

Versatile and high capacity.

For small or large production volumes, with everything you need to make your business profitable.

Accessories, configure your plant tailored your needs.

We offer a huge range of accessories for our plants, so they can be adapted to any specific circumstance or need. Contact us for more information about your specific needs or request a catalogue.



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If you need a quote or personalized information, do not hesitate to send us a message

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