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construction of roller compacted concrete pavements

Concrete Batching Plants


Frumecar focuses on offering the most effective and efficient solutions, seeking for the optimum productivity and operating rates. It is for this reason that we design our plants to be more powerful and robust, but also to be easy to transport and install.

We define each and every part to make them more reliable and resistant and always use top-quality components from leading international brands.

Any of the concrete batching plants of our wide range of products will improve the performance and guarantee the quality and results of each project, regardless of its requirements, thanks to the different production capacities, logistics operations and modularity of our plants, which can be adapted to different space configurations and needs.

We offer a wide range of concrete manufacturing options that cater to any need.


  • Fixed or mobile
  • Wet mix or Dry mix

How to lay roller compacted concrete

Oct 10, 2016 · Gallapave RCC is part of Gallagher Aggregates' Gallapave range of hydraulically bound mixtures and roller compacted concrete. They can be used in roads and pavements as a structural bound cement ...

Rollcon LLC » RCC – The Right Choice for Heavy Duty Pavements

The Right Choice for Heavy Duty Pavements . A DIFFERENT KIND OF CONCRETE. Roller-compacted concrete, or RCC, takes its name from the construction method used to build it. It’s placed with conventional or high-density asphalt paving equipment, then compacted with rollers.

TRB Webinar: Roller-Compacted Concrete Pavements

TRB conducted a webinar on Monday, January 23, 2017, from 2:00PM to 3:30PM ET on roller-compacted concrete (RCC) pavements, which has not been widely used by U.S. highway agencies, but may provide benefits like cost-effectiveness and ease of construction. This webinar focused on information in Technical Brief FHWA-HIF-16-003.* The presenters will discuss RCC materials, mixtures, designs, and …

concrete Pavements in Canada - Usage and Performance

Case studies of concrete pavement roadway projects will be presented for various types of concrete pavement products, including: conventional jointed plain concrete pavement (JPCP); thin composite pavement; ultra- thin whitetopping (UTW), roller compacted concrete (RCC) pavement and recycling of asphaltic roadways using a new cement-slurry ...

Construction Of Roller Compacted Concrete Pavements

More Construction Of Roller Compacted Concrete Pavements images

AG Peltz - RCC Paving Contractor - Roller Compacted Concrete

What is Roller Compacted Concrete? Roller Compacted Concrete, or RCC, takes its name from the construction method used to build it. We place roller compacted concrete with high-density specialized paving equipment, then compact it with rollers. RCC has the same basic ingredients as conventional concrete: cement, water, and aggregates.

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STANDARD PRACTICE FOR CONCRETE PAVEMENTS 1. Purpose.This manual provides information on the materials and construction procedures for concrete pavements. 2. Scope. This manual describes the constituents to be used in concrete, the procedures to be used in manufacturing concrete, and the equipment and procedures to place, texture, and cure ...

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Roller Compacted Concrete- Properties, Advantages, and

The roller compacted concrete is constructed without joints, formwork, finishing, steel reinforcement, or dowels. These characteristics make roller-compacted concrete simple, fast, and economical. Roller compacted concrete owes much of its economy to high-volume, high-speed construction methods.


Benefits Speed of Construction. Perhaps the biggest benefit of Roller Compacted Concrete pavement is that it can be constructed more quickly and cost-effectively than conventional concrete or most asphalt pavements.

Technical Brief on Roller-Compacted Concrete Pavement

construction of RCC pavements. INTRODUCTION. Roller-compacted concrete (RCC) as a paved surface offers facility owners and pavement designers a concrete pavement alternative that may better meet the requirements of specific pavement projects than conventionally cast-in-place concrete pavements. RCC pavement applications can be tailored to the specific

Roller Compacted Concrete | CEM-Pave

CEMEX CEM-Pave Roller compacted concrete (RCC) is an innovative, value engineered pavement, combining the strength and durability of concrete with ease of construction of an asphalt. CEM-Pave RCC is simple, fast and economical to install as it doesn’t contain any steel reinforcement, neither does it require formwork or finishing.

Masters Concrete | Ready-Mix Concrete

Construction of roller compacted concrete pavements is more similar to asphalt than it is to traditional concrete. Our mix is optimally designed for compaction and stability. It is pre-mixed at our plant and can travel up to an hour to the job site in a normal dump truck. SIMPLIFY CONSTRUCTION

Use of Chemical Admixtures in Roller-Compacted Concrete for

Roller-compacted concrete (RCC) is a special mixture of controlled, dense-graded aggregates, portland cement and possibly pozzolans (fly ash), mixed with just enough quantity of water so that it could self-stand when paved using either a slip-form paver (without needle vibrators) or asphalt paver. It is usually compacted using vibratory roller.

(PDF) Investigation of roller compacted concrete: Literature

Roller compacted concrete is a type of zero slump product produced from the same materials with conventional concrete. There are various methods for the design of RCC namely; corps of engineers ...

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Roller Compacted Concrete Pavements Course

Roller Compacted Concrete Pavements Instructor: Roger C. Schmitt, PE . COURSE DESCRIPTION: The Roller Compacted Concrete (RCC) Pavements training provides detailed overviews of RCC properties and materials, mixture proportioning, structural design issues, and production, construction and maintenance considerations.

(PDF) Rolled compacted concrete pavements

Roller-Compacted Concrete (RCC) road pavement is well-spread in the USA and in several European countries due to its strength, density and durability , economic advantages and high construction speed.


This Guide for Roller-Compacted Concrete Pavements is a product of the National Concrete Pavement Technology Center (National CP Tech Center) at Iowa State University’s Institute for Transportation, with funding from the Portland Cement Association. This guide provides owner-agencies, contrac-

Design and Analysis of Roller Compacted Concrete Pavements

Abstract. Roller Compacted Concrete (RCC) is an innovative pavement material for the construction of low volume rural roads. RCC can easily overcome the problems usually observed in the construction of flexible bituminous pavements.

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"Florida licensed contractor in Sitework, asphalt paving and concrete work. Specializing in Roller compacted concrete pavements and soil cement products and installation. We also offer top notch asphalt paving services with over 75 years combined experience."

Guide Specification for Construction of Roller-Compacted

Guide Specification for Construction of Roller-Compacted Concrete Pavements 1. General Provisions 1.1 Description.Roller-Compacted Concrete (RCC) shall consist of aggregate, portland cement, possibly other supplementary cementing materials (fly ash, slag and silica fume) and water. RCC shall be propor-tioned, mixed, placed, compacted and cured in accordance with these

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What is Roller Compacted Concrete?

Roller Compacted Concrete pavement is best described as a zero slump concrete that is placed with standard or high-density paving equipment and consolidated/compacted using steel-drum or rubber-tired rollers to achieve a durable, wear resistant surface.

Roller Compacted Concrete Plant C Mix 4 150

Roller-compacted concrete - Wikipedia2018-8-25 · Roller-compacted concrete (RCC) or rolled concrete (rollcrete) is a special blend of concrete that has essentially the same ingredients as conventional

Benefits and Costs of Roller-Compacted Concrete

Nov 25, 2019 · Roller compacted concrete (RCC) was originally limited to the sub-base of roads and airfield pavements, being called lean concrete or dry lean concrete. This type of concrete has become very popular due to the fact that it is a simple material to produce and because it can be placed fast while producing a great surface.

Dry mix


Robust and compact units, designed with the components of leading brands and capable of working non-stop over long periods of time.

With a capacity ranging from 60 to 120 m³/h.



Compact, reliable and offering full performance.

Plants with small-scale concrete mixer and a high production capacity. Designed to operate at full performance under any circumstances.

With a capacity ranging from 30 to 150 m³/h.


A unique approach: to optimise your profits.

Frumecar’s concrete batching plants have been designed with a clear goal: making a profitable investment for your business, in terms of performance and reliability.

Designed for a non-stop, hassle-free operation, with minimal maintenance requirements. Materials, manufacturing and components designed to achieve this goal.




Built to perform and last

What makes us different is that we focus on all of the above to achieve our goal.

Easy maintenance

Our plants have been designed for easy maintenance, thanks to their accessible components.

Advanced automation systems

By implementing the advances of the Industry 4.0, our R&D department sets the guidelines for the sector.


The best of the best; we couldn't offer you anything less.

Frumecar’s plants are equipped with the best components and materials in the market. We would not be capable of offering such a high-quality product without these components and materials:

  • PLCs, motors, geared motors and Siemens electrical switchgear
  • Sicoma mixers, powered with Siemens motors and an alarm system integrated in our software, supplied exclusively to Frumecar
  • WAM Screw conveyors and components for silos. Likewise, WAM screw conveyors use Siemens motors, which have been exclusively supplied to Frumecar

Many things make Frumecar's concrete batching plants unique. Here are some of them.

The lowest assembly and installation costs in the market.

Frumecar’s concrete batching plants have been designed to optimise your installation costs.

  • Factory pre-installation and design of folding components that greatly facilitate the process.
  • Modular design, achieving an extremely simple assembly, with no need for cranes or requiring minimal use of cranes.
  • They can be installed with no civil works required or with minimal intervention in the case of the largest plants.
Top-quality finishing materials and treatments for a long-lasting finish

We don’t cut costs in the finish quality; it is the differentiating factor that will make your unit last beyond your expectations.

  • Shot-blasted steel surface treatment to remove foreign bodies from metal surfaces, ensuring the perfect adherence of the subsequent coats of finish.
  • Joints sealed with polyurethane prior to applying the surface finish coats.
  • Double polyamide epoxy primer with Zinc Phosphate on each part and component of the machine (eliminating the possibility of suffering from surface corrosion).
  • Hot galvanised finish in areas on which operators walk or handle, such as ladders or guardrails, or zinc-plating on elements subject to friction and wear and tear.
  • Unit processing of parts prior to assembly.
  • Use of DACROMET fastening elements with non-electrolytic coating to protect them against corrosion.
Speedy supply and service.

We offer the fastest delivery times in the market.

We have a stock of prefabricated modules at our manufacturing plant that simplify the production process and reduce the delivery times.

Minimum logistics costs associated with shipment and delivery

Our mobile plants travel directly coupled to the tractor unit and all other parts are transported on standard HC containers, which are cheaper and easier to handle. Huge savings for your company.

In addition, the compact dimensions of our plants means only one or two of these containers are needed for most of our models.

Tested at the factory. Hassle-free, with no unexpected problems.

Frumecar’s plants are tested at the factory before they are shipped to the customer, preventing any form of unexpected problems and minimising the time required to commission them.

Equipped with 100% proprietary and built-in software; forget about compatibility problems and duplicate suppliers.

Frumecar’s concrete batching plants feature our “K2” software, the most advanced, stable and reliable software in the market. In addition, these plants are compatible with “Frumecar Cloud”, our Business Intelligence platform, a system that can take your business to another dimension.

Therefore, our plants eliminate the need to depend on third-party applications for their operation; less complications, less problems.

Guaranteed operation.

Frumecar’s plants have a redundant automation system that allows them to continue operating in the event of computer malfunction.

Frumecar will supply a «Digital Twin» of each plant to its customers, on which they can conduct research, tests and train their teams without the need to interrupt the operation of the real plant.

In the event of an incident, our technicians can connect to the plant and work directly on it using remote assistance systems. In any case, our technical service can travel to your facilities and resolve any incident.

A flexibility and service only Frumecar can offer.

When you acquire one of Frumecar’s concrete batching plants you also acquire the know-how, experience and reliability of a company that focuses on R&D for the sector and with a true service vocation, with 49 years of experience in the market and more than 4,500 satisfied customers.


Request our catalogue for more information about our full range of concrete batching plants.


Reliability and ease of assembly.

The most comprehensive range of top-performance concrete mixer plants; discover our models and the customisation options.

PLANTS Dry mix

Versatile and high capacity.

For small or large production volumes, with everything you need to make your business profitable.

Accessories, configure your plant tailored your needs.

We offer a huge range of accessories for our plants, so they can be adapted to any specific circumstance or need. Contact us for more information about your specific needs or request a catalogue.



Contact us

If you need a quote or personalized information, do not hesitate to send us a message

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